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Auto indexing vision inspection

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Auto indexing vision inspection Introduction:

Most flexible pick and place model with Vision offers technologically advanced features and automation with a work area, where quick setup, ease of operation, and high accuracy reliability are paramount.
A semi-automated machine vision system which shall sort parts into OK and NOK based on the selected part model, any dimensional and surface defect variation beyond tolerance. A machine vision based semi-automated solution with manual feeding and automated sorting mechanism is proposed to meet the requirements of the customer. Part meeting above requirements shall move to good bin and which doesn’t meet any of the above requirement shall move to reject bin.
Accurately place, manage, and track components

Vision gauge can inspect

  • Precision machine parts
  • Turned components
  • Precision brass components
  • Precision automotive components
  • Platic parts

Inspection criteria:

Dimensions:

ID/OD, Angle, ARC center , ARC length ,Line to line distance, Point to point distance, Circle to circle distance, Circle to line distance ,Chamfer angle , Step Distance , Circularity, Concentricity of two circle.

Surface defects:

Color detection, texture verification, scratch and dent detection, surface deformities detection, absence/presence verification, surface finish inspection, perforation detection, tear and hole detection.

Key Features:

  • Fully automatic test with objective and repeatable high precision measures for all part from ± 10 μm
  • Fast measurement & analysis time that is 100 Millisecond* per images (10 parts per second)
  • Automatic data report such as Daily & Monthly Productivity, CP-CPK, Gauge R&R* and customer specific customized reports
  • Fast and easy update of all International standards through Teleservice
  • Simple and user-friendly teaching and operating system.
  • Very easy for maintenance

Specifications:

Model
AIVI-M64-DI
AIVI-M86-DIS
AIVI-A64-DI
AIVI-A86-DIS
Maximum Height of components
70mm
70mm
70mm
70mm
Maximum Diameter of components
60mm
60mm
60mm
60mm
OD Accuracy
± 3 µm
± 3 µm
± 3 µm
± 3 µm
Length Accuracy
± 10 µm
± 10 µm
± 10 µm
± 10 µm
Top & Bottom surface inspection
Na
Yes
Na
Yes
Side surface
Na
Yes
Na
Yes
ID by air gauge
Yes
Yes
Yes
Yes
Input
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
No. of camera
2 Nos
3 Nos
2 Nos
3 Nos
Vision system
Hight quality CMOS (camera/light/lens)
Hight quality CMOS (camera/light/lens)
Hight quality CMOS (camera/light/lens)
Hight quality CMOS (camera/light/lens)
Mainframe
Industrial computer, servo motor
Industrial computer, servo motor
Industrial computer, servo motor
Industrial computer, servo motor
Software
Visi master
Visi master
Visi master
Visi master
Input
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
2Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Output
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Speed
20-30 parts per min
20-30 parts per min
20-30 parts per min
20-30 parts per min
Power supply
220 V
220 V
220 V
220 V
Size (L x W x H)
2100x900x900
2100x900x900
2100x900x900
2100x900x900
Weight (Approx.)
800kg
800kg
800kg
800kg