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Glass Disc with Index feeding

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Glass Disc with Index feeding Introduction:

This non-contact inspection & automatic sorting machine has been designed keeping customers specific requirements in mind. Considering range of components and parts delicacy we are offering a solution that has high output along with gentle handling system for minimal damage to the product. Minimum changeover between components that are different in size and shape. Our experience with image processing and specially crafted algorithms combinedly presents a unique sophisticated vision software to give output of 100% zero defect product. Typical projects start with an evaluation of the vision parameters in order to provide a complete solution.

Our vision inspection, measurement and automatic sorting machine:

  • Delivers accurate results with simplicity, making it a cost-effective automated vision inspection system
  • Ideal for auto sorting of production inspection, small precision parts, machined parts & expansion of the throughput
  • Impressive repeatability and reproducibility starting from ± 10 μm; helps delivering extreme precise results
  • Fast measurement & analysis time, that is up to 10 parts per second

Vision gauge can inspect

  • Precision machine parts
  • Turned components
  • Precision brass components
  • Precision automotive components
  • Fasteners

Inspection criteria:

Dimensions:

ID/OD, Angle, Height and other metrological parameters

Surface defects: -

scratch and dent detection, scratch and dent detection, Colori detection, texture verification, surface deformities detection

Other:

Operation missing, absence/presence verification, tear and hole detection, OCR-OCV

Key Features:

  • Fully automatic test with objective and repeatable high precision measures for all part from ± 10 μm
  • Up to 6 Cameras can be integrated in 1 system
  • Fast measurement & analysis time that is up to 10 parts per second
  • Report such as Daily & Monthly Productivity, Statistical Process Control (SPC) and customer specific customized reports
  • Fast and easy update of all international standards through Teleservice
  • Have a longer optical working distance (i.e. more clearance between the part and the lens)
  • Simple and user-friendly teaching and operating system
  • Very low maintenance

Specifications:

Model
GDIF-2500
GDIF-4650
GDIF-6800
Max Height
55
80
100
Max OD
45
60
80
Accuracy
± 10 μm
± 10 μm
± 10 μm
No. of cameras
2 Nos
4 Nos
6 Nos
Dimensions(L x H x W)
1410 x 1900 x 1190 mm
1410 x 1900 x 1190 mm
1410 x 1900 x 1190 mm
Weight
400 kg
600 kg
600 kg
Scan Type
CMOS Camera system
CMOS Camera system
CMOS Camera system
Speed (piece/min)
100-1000/m
100-1000/m
100-1000/m
Feeding
Index/ Manual/Bowl feed
Index/ Manual/Bowl feed
Index/ Manual/Bowl feed
Operating temperature
+10° to 55° C
+10° to 55° C
+10° to 55° C
Storage temperature
-20° to 60° C
-20° to 60° C
-20° to 60° C
Relative humidity
< 80%
< 80%
< 80%
Power supply
4-5 Bar
4-5 Bar
4-5 Bar
Power supply
4KW
4KW
4KW
Power consumption
400 W
400 W
400 W
Colour
Saffron
Saffron
Saffron
Interface Language
English
English
English
Data Report
.xls, .pdf
.xls, .pdf
.xls, .pdf
Report backup
Through USB,IoT stick
Through USB,IoT stick
Through USB,IoT stick