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Optical inspection and sorting machine – Metal disk

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Optical inspection and sorting machine – Metal disk Introduction:

Fasteners Inspection and Sorting system is high speed, highly precise measurements, 100% measuring and sorting systems. The Fasteners Inspection System enables highly precise measurements, of high-volume parts and components before they are introduced into market. Fasteners Inspection System will help with eliminating costly process jams and malfunction. Vision Inspection systems can perform repetitive tasks faster, more accurately, and with greater consistency over time than humans. Varad develops and installs Vision Inspection Systems for a perfect quality inspection, future-proof and flexible to get trouble-free production. Simple measurement machine which can satisfy most inspection needs. Our optical inspection and sorting machines can be used to inspect or sort the screws, nuts, oil seals, hardware with special shape and so on, especially for the non-standard parts. We have the strong research and development capacity to provide the customized solutions based on the actual demands of clients.

Vision gauge can inspect/ Application

Nuts, Revit, Bolt, Dowels, Rods, Screw, Washer fastener

Inspection criteria:

Dimensions:

Fastener parts head width, Height, Diameter, Pinhole depth, Recess shape, Burr in recess, Spiral thread, thread I.D., Thread E.D., Neck length, Shank vertical, Screw length, first thread, Drunk thread, Head crack, Plating, Insert nut thread, Burr, Presence/Absence detection, Surface Defect identification, Vision guided robot, Part verification (orientation, function, dimension, finished part features), Optical character recognition & verification (OCR/OCV), colour verification, Sorting, Barcode reading.

Surface defects: -

colour detection, texture verification, scratch and dent detection, surface deformities detection, absence/presence verification, surface finish inspection, perforation detection, tear and hole detection.

Key Features:

  • Fully automatic test with objective and repeatable high precision measures for all part from ± 10 μm
  • Fast measurement & analysis time that is 100 Millisecond* per images (10 parts per second)
  • Automatic data report such as Daily & Monthly Productivity, CP-CPK, Gauge R&R* and customer specific customized reports
  • Fast and easy update of all International standards through Teleservice
  • Simple and user-friendly teaching and operating system.
  • Very easy for maintenance

Specifications:

Model
MDLF-4L50
MDLF-4L150
MDLF-6L50
MDLF-6L150
Maximum Diameter of components
25mm
-
-
-
Maximum Height of components
35mm
-
-
-
Maximum Width of components
25mm
-
-
-
Accuracy
± 10 μm
± 10 μm
± 10 μm
± 10 μm
No. of camera
2CMOS(Upto 6 cameras)
2CMOS(Upto 6 cameras)
2CMOS(Upto 6 cameras)
2CMOS(Upto 6 cameras)
Vision system
Hight quality CMOS camera/light/lens)
Hight quality CMOS camera/light/lens)
Hight quality CMOS camera/light/lens)
Hight quality CMOS camera/light/lens)
Mainframe
Industrial computer, servo motor
Industrial computer, servo motor
Industrial computer, servo motor
Industrial computer, servo motor
Software
Visi master
Visi master
Visi master
Visi master
Input
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Manual/rotary/bowl/conveyor feeder
Output
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Sorting bin (OK/NOK)
Speed
100-300 parts per min
100-300 parts per min
100-300 parts per min
100-300 parts per min
Power
AC 220-240V/50Hz
AC 220-240V/50Hz
AC 220-240V/50Hz
AC 220-240V/50Hz
Size(L x W x H)
1300x1900x140 mm
1300x1900x140 mm
1300x1900x140 mm
1300x1900x140 mm
Weight(Approx.)
400kg
400kg
400kg
400kg