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Home / Vision Inspection Machines / Glass Disc Machine for Nuts Inspection

Glass Disc Machine for Nuts Inspection

Glass Disc Machine for Nuts Inspection
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Glass Disc Machine for Nuts Inspection Introduction:

Key Features

  • Manual as well as Auto loading systems.
  • Inspection Speed up to 300 PPM.
  • Thread Present/ Absent/ Pitch Variation
  • Quantity wise separate OK Ejections
  • Detailed Dimensional & Surface Defects Inspection

Can Inspect

  • Hex Nuts
  • Flange Nuts
  • Square nuts
  • Weld Nuts
  • Dome Nuts
  • Nyloc Nuts

Sample Parts

Sample parts for Glass Disc Machine for Nuts including Square Nuts, Hex Nuts, Lock Nut, Flange Nuts, Crown Nuts
Glass Disc Machine for Nuts Sample Inspection parts including Stainless Steel Nuts, Metal Nuts, Hex Nuts, Fasteners

Inspection Parameters:

Dimensions

  • Angle
  • Height
  • half thread
  • Inner Diameter
  • Outer Diameter,
  • Across Flat
  • Across Corner
  • Thread Presence/ Absence

Surface Defects

Damage, Head Crack, Head Damage, ID Thread Damage, Cut Mark, Scratch Detection, Dent Detection, Thread Burr, Half Thread

Other

OCR-OCV, absence/presence verification

Visimaster- The most Professional Nuts Inspection Machine Manufacturer in India

The Glass Disc Machine for Nuts Inspection is a cutting-edge machine vision technology designed to inspect various types of nuts, including , Flange Nuts, Hex Nuts, Weld Nuts, Dome Nuts, Nyloc Nuts and Square nuts. It is specifically developed to check for surface defects such as Head Crack, Head Damage, Scratch Detection, ID Thread Damage, Cut Mark, Dent Detection, Thread Burr, Half Thread and other dimensional irregularities.

With both manual and auto loading systems, this machine offers high inspection speed up to 300 parts per minute (PPM). It enables detailed dimensional and surface defects inspection, ensuring the quality and integrity of Hex Nuts, Square nuts, Flange Nuts, Dome Nuts, Nyloc Nuts and Weld Nuts. .

The Glass Disc Machine for Nuts Inspection utilizes multiple cameras positioned strategically to perform different inspection operations. It checks parameters such as Angle, Height, Half Thread, Inner Diameter, Outer Diameter, Across Flat, Across Corner and Thread Presence/ Absence. The machine also detects surface defects like Head Crack, ID Thread Damage, Cut Mark, Head Damage, Scratch Detection, Half Thread, Thread Burr, Dent Detection etc.

This advanced inspection system incorporates OCR-OCV capabilities for character recognition and absence/presence verification.

The glass disc machine operates at high speeds, allowing for quick and efficient inspection of a large number of nuts in a short amount of time. This enables high-throughput production and minimizes downtime. The machine is equipped with high-resolution cameras and sensors that capture multiple images of the nuts from different angles as they pass through the inspection area. In cases when defects are identified, the glass disc machine can automatically sort and reject the not ok parts. This ensures that only the ok parts proceed further.

Specifications:

Camera Position Operations
1st Top Across Flat, Across Corner, ID
2nd Side Side Dimension Inspection/ Thickness
3rd Taper Internal Thread Present/ Absent
4th Top Top Surface Defects
5th Bottom Bottom Surface Defects
6th Top Outer 3600 Surface Defects
7th Top Inner 3600 Surface Defects
* Repeatability will be measured on OD of Master Part.

What can be checked with the nuts inspection machines?

Visimaster is the best nuts inspection machine manufacturer. The machines possess the ability to inspect diversified components in detail.

  • Hex Nuts
  • Weld Nuts
  • Dome Nuts
  • Nyloc Nuts
  • Flange Nuts
  • Square nuts

Inspect the Defective Nuts with the best Nuts Inspection Machines.

These nut inspection machines are designed specifically for sorting and inspecting various types of nuts. With the advanced vision technology, these machines can inspect numerous types of nuts, including weld nuts, square nuts, nyloc nuts, hex nuts etc. For the best, you should buy your nuts inspection machine from a reputable manufacturer of quality products.

Visimaster has earned a bright reputation as the best nuts inspection machine business in India, particularly in Pune. If your industry needs such machines, feel free to contact us!

What types of defects can the Nuts Inspection Machine detect?

As the leading nuts inspection machine manufacturer, Visimaster produces machines capable of identifying different kinds of defects in nuts, separating the defective from the acceptable ones. Some of the defects that can be identified include:

  • Nuts Damage
  • Scratch Detection
  • Thread Damage
  • Dent Detection
  • Burr Inspection
  • Cut marks on the nuts
  • Nuts Texture Verification
  • Detection of Deformities on the Surface
  • Colour detection of the nuts

With the appropriate machine from a reliable manufacturer, it is easy to spot such defects. If you need such a machine, you are welcome to contact Visimaster at any time to order.

What are the Key Features of the Nuts Inspection Machine?

Varad Automation and Robotics is well known as one of India's top nuts inspection machine manufacturers, particularly in Pune. Aimed to provide great nuts inspection machines with all sorts of features. The features of the device are as follows.

  • Manual and Automatic Loading Systems :
    The Vision Inspection Machine manufactured by Visimaster has both manual and automatic loading systems.
  • Faster Inspection Speeds :
    The Varad Automation and Robotics inspection machines have quicker inspection speeds. It can reach up to 300 parts per minute.
  • Quantity and Batch Wise Ejections :
    Designed by a leading Vision Inspection machinery manufacturer in India, these cutting-edge systems have sophisticated ejection sections that enable error-free sorting. Accuracy-tested nuts are guided into the "OK" bin in bulk in an orderly manner, while faulty or damaged items are sorted effectively into another "Not OK" compartment—thus ensuring unwavering quality and consistency every time.