What types of fasteners can be inspected by the Metal Disc Machine?

The machine can inspect bolts, screws, ball pins, and headed fasteners. It is suitable for dimensional inspection, hole inspection, and 360° surface defect inspection of these components.

What dimensions can the Metal Disc Machine check?

The machine can check outer diameter, height, and angle of the inspected fasteners.

What defects can the Metal Disc Machine detect?

The machine can detect dents, burrs, scratches, cut marks, damage, cracks, thread damage, surface deformities, colour variations, and texture variations. It also supports OCR and OCV, operation missing, hole detection, and absence and presence verification.

Can the machine perform 360° inspection of bolts and screws?

Yes. The machine uses dedicated camera positions for outer 360° surface inspection and head 360° surface inspection to ensure complete inspection of the fastener surfaces.

Can the machine inspect hole continuity and missing operations?

Yes. The machine can perform hole detection, hole continuity inspection, operation missing detection, and absence and presence verification for critical fastener applications.

What camera setup is used in the Metal Disc Machine?

The machine uses top, side, 4-side outer surface, and top head inspection cameras for dimensional and surface defect inspection of bolts and screws.

Optical Inspection & Sorting Machine for Bolts and Screws - Metal Disc Introduction:

Key Features

Multi-Station inspection
Critical 360⁰ Defects Inspection
Hole Continuity can be checked
Detailed dimensional inspection

Can Inspect

Bolts
Screws
Ball Pins
Headed Fasteners

Sample Parts

metal disk based optical sorting machine for screws in pune

optical sorting machine for bolts and screws in ahmedabad

Metal Disc Machine Overview

Our metal disc machine delivers high-performance vision inspection for fastener manufacturing. By ensuring flawless output with multi-station visual inspection, the machine performs critical 360° defect analysis, hole continuity checks, and detailed dimensional measurements. Offering an all-in-one solution for precise quality control. For manufacturing of screws, bolts, or specialty fasteners, this machine helps to reduce rework. Ensure compliance, and streamline inspection workflows—it’s a valuable upgrade for manufacturers aiming for zero-defects inspection.

Bolts and Screws Vision Inspection Machine for Industrial Fasteners
This advanced bolts and screws vision inspection machines is built for fast, accurate inspection of components like screws, bolts, ball pins, and headed fasteners. Its high-resolution imaging and automated sorting capabilities drastically reduce manual inspection time. With improving defect detection rates, real-time data reporting and analysis make it an ideal choice for smart manufacturing. Whether in automotive or precision engineering, this system ensures every unit meets tight tolerances, also giving users reliable performance and long-term ROI.

Inspection Parameters:

Dimensions

Outer Diameter,
Height
Angle

Surface Defects

Dent Detection, Burr, Scratch Detection, , Cut marks, Damage, Crack, Thread Damage, Surface Deformities Detection, Colour Detection, Texture Verification

Other

Absence/Presence Verification, Hole Detection, OCR-OCV, Operation Missing,

Specifications:

Camera

Position

Operations

1^st

Top

Across Flat, Across Corner

2^nd

Side

Side Dimension Inspection

3^rd

4 Side

Outer 360⁰ Surface Defects

4^th

Top

Head 360⁰ Surface Defects

Dimensions (L x W x H)

1500 x 1800 x 2110 mm

Weight

600 Kg Approx.

Why Choose Metal Disc Machine for Bolts and Screws Inspection?

The Metal Disc Machine is designed for high-speed multi-station inspection of bolts, screws, ball pins, and headed fasteners. It offers critical 360° defect inspection, hole continuity checking, detailed dimensional inspection, OCR and OCV verification, and automatic sorting. With dedicated camera positions for top, side, outer surface, and head surface inspection, the machine helps maintain accurate and consistent inspection in high-volume fastener manufacturing.

Frequently Asked Questions

What types of fasteners can be inspected by the Metal Disc Machine?
The machine can inspect bolts, screws, ball pins, and headed fasteners. It is suitable for dimensional inspection, hole inspection, and 360° surface defect inspection of these components.
What dimensions can the Metal Disc Machine check?
The machine can check outer diameter, height, and angle of the inspected fasteners.
What defects can the Metal Disc Machine detect?
The machine can detect dents, burrs, scratches, cut marks, damage, cracks, thread damage, surface deformities, colour variations, and texture variations. It also supports OCR and OCV, operation missing, hole detection, and absence and presence verification.
Can the machine perform 360° inspection of bolts and screws?
Yes. The machine uses dedicated camera positions for outer 360° surface inspection and head 360° surface inspection to ensure complete inspection of the fastener surfaces.
Can the machine inspect hole continuity and missing operations?
Yes. The machine can perform hole detection, hole continuity inspection, operation missing detection, and absence and presence verification for critical fastener applications.
What camera setup is used in the Metal Disc Machine?
The machine uses top, side, 4-side outer surface, and top head inspection cameras for dimensional and surface defect inspection of bolts and screws.

Ready to upgrade your quality control process?
Contact Us today to request a quote or discuss customized fastener inspection solutions.

Home / Optical Inspection & Sorting Machine for Bolts and Screws - Metal Disc

Optical Inspection & Sorting Machine for Bolts and Screws - Metal Disc